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This are historical posts. My latest thoughts are on Medium. Check 'em out!

The PAIFF Award

November 18, 2012

PROMPT

Create an award for the 2012 Palo Alto International Film Festival (PAIFF). My colleagues at the Palo Alto Institute didn't have much of a budget for the award at their annual film festival, but they did have high aspirations for an iconic piece that felt impressive enough to satisfy the international set of artists receiving the award.

METHODS

Prototyping, Sketching, Project Management

PROTOTYPING

The PAIFF team sent me a few photos of awards that they liked, as well as a few requirements. They made it clear they didn't want some cheesy laser cut piece of plywood and acrylic; they wanted a hefty award that made the recipient feel like a million bucks. The PAIFF team also wanted a piece that included two symbols:

  • The Muybridge Horse - the first moving picture for you history buffs
  • The El Palo Alto - the tall tree Palo Alto, CA is named after

I worked with Travis Kirton, a colleague whom I met at the Ars Electronica Center in Austria, to put together a few prototypes to share with PAIFF. In the spirit of low-resolution prototyping, we tried to get across the spirit of the award without spending too much time perfecting the details.

Horse Award Prototype
Horse Award Prototype

This award fleshed out the horse motif, and used wire, aluminum tubing and black vinyl drawer liners from ACE Hardware, along with some cardboard and hot glue to create the base, and a chunk of Sculpey clay to add some heft. I liked this look a lot, but it was more of a sculpture than an award. The amount of hand labor involved made it impractical to manufacture large quantities of, so we decided not to move forward with this design.

Triangle Award Prototype
Triangle Award Prototype

This prototype fleshed out the tree motif, and was made from bent sheet metal and vinyl stickers. In addition to feeling a bit generic, the award also seemed like a safety hazard. It didn't make the cut.

Award Prototyping Session
Award Prototyping Session

After a brief meeting with PAIFF, this lovely rice-paper-and-dowel prototype emerged as the winner. The design is an abstract representation of the El Palo Alto, and was Travis' contribution to the mix. The designer in me liked its iconic nature, and the mechanical engineer in me liked how simple it would be to manufacture... or would be if I actually had access to any sort of CNC mills. Now that the design was decided, there was just the small problem of figuring out how to have 12 awards manufactured with essentially no budget and only a month of time.

PROCESS

Trying not to panic, I contacted the Menlo Park Tech Shop and learned that they're really only good if you have a few months and the few hundred dollars necessary to train on all of the various machines needed to manufacture the parts yourself. Nix that option. After calling a few shops and hitting more dead ends, I stopped by IDEO to get the advice of the shop manager, Nacho Mendez (best name ever, right?) Nacho came through for me and told me to contact the ex-IDEO team at Proto-Quick. This advice earned Nacho a six-pack of beer, cookies and profuse thanks after the project was successfully completed.

I called the Proto-Quick team to describe the project and our nonexistent budget. They were excited about the award, so Art Director Kaitlin Sullivan quickly put together a sponsorship package as compensation for their contributions to the festival.

Sketch and dimensions of the award
Sketch and dimensions of the award

I sent a quick sketch to the team, including the materials and finishes I wanted, and the rough dimensions that Kaitlin and I liked. We also arranged a visit to Proto-Quick.

Kaitlin Sullivan and Carl Anderson discussing the prototype
Kaitlin Sullivan and Carl Anderson discussing the prototype

The Proto-Quick guys liked our prototype and graciously offered to fit our project in among all of the other work they were doing.

The Proto-Quick Machine Shop
The Proto-Quick Machine Shop

We got a quick tour of their shop, which included CNC mills, wire EDM machines and a space for a soon-to-come injection molding machine. I knew our awards were in good hands.

A CAD Model of the PAIFF Award
A CAD Model of the PAIFF Award

We went back and forth with the Proto-Quick guys on CAD mockups, and were impressed by how responsive they were.

Kaitlin Holding the First Award
Kaitlin Holding the First Award

A couple of weeks before the festival we met to see the first prototype. It was incredibly exciting to finally get to hold the real award. Even more impressive than the award itself was the fact that the Proto-Quick team was willing to meet with us on a Sunday. What dedicated guys!

Comparing Anodizing Color Swatches
Comparing Anodizing Color Swatches

While Proto-Quick was busy finishing the raw awards, Kaitlin and I spec'd out the colors at Arnold's Metal Finishing (Black bead blast for the rods and polished Bordeau Red for the base) and called around to every laser etching place in the area until we found one that could handle our parts. It was a bit nerve-wracking at times, and there were definitely moments when we thought we'd have to resort to stickers or some other compromise, but in the end we were able to get the awards done just the way we wanted. Kaitlin finalized the vector artwork and sent the files off to Laser Impressions for the finishing work. She also worked with the various vendors to make sure all of the pieces were picked up and delivered at the appropriate times, and the awards were finalized and delivered by the first day of the festival - phew!

Awards lined up at the final awards ceremony
Awards lined up at the final awards ceremony

I finally got to see the awards on-stage at the awards ceremony on the final night of the festival. It was incredibly gratifying to see them all lined and ready for their new homes!

John Gaeta and his son accepting the PAIFF Award
John Gaeta and his son accepting the PAIFF Award

The award winners, including John Gaeta, pictured here with his son, seemed pleased with their hardware, although I did wonder how they were all going to get them through airport security on the way home.

Various winners accepting their PAIFF Award
Various winners accepting their PAIFF Award

(Full credit for the awards ceremony photos goes to Max Morse/Getty Images)

Here's a sampling of the award winners. Judging by the way they're holding them, I think we achieved our goal creating an award with heft.

The Award alone on a chair
The Award alone on a chair

And a close-up of the actual award.

COLLABORATORS

Kaitlin Sullivan, Proto-Quick, Travis Kirton, Kyle Buza, Laser Impressions, Arnold's Metal Finishing

In Physical, Prototyping, Work Project
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